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class="cminfo"> <span>文章来源?a href='http://www.zzytjx.cn/news/56.html'>http://www.zzytjx.cn/news/56.html</a></span>     <span>发表时间?018-06-12</span> </p> <div id="g182yarn9" class="cmBody"> 涂装线工艺设计的指导思想<br /> 涂装的定义,就是生产出来的白件产品需要进行表面装饰及防腐处理,以达到外观漂亮,这就需要根据表面处理原料的工艺进行设计一整套的表面处理设备来完成产品表面处理的要求,这个要求就是涂装工艺设计的指导思想<br />    工艺设计体现出涂装生产线的档次水平,从而决定了工程投资、涂装线的实用性、运行成本及产品的涂装成本,所以一定要认真地规划和研究。涂装工艺设计时主要应注意下述几点?br /> 1.要掌握“少投入,多产多”的经济原则<br />    同样的产品、同样的生产规模、同样的涂层标准,要做到尽量降低设备投资及运作成本,是在工艺设计时必须遵循的经济原则。但要真正实现这个原则目标,仅靠书本知识是远远不够的,设计者必须拥有此类工艺设计广泛的经验,充分了解欲设计涂装线的全面情况,经过充分论证,才可能设计出科学、合理的工艺?br /> 2.合理选定年时基数<br />    因为年时基数影响到生产节拍及输送速度,从而影响到非标设备的尺寸及配套设备的规格,最终影响到工程造价。目前国内各企业工作制度不同,有的全年工?51天,也有的工?00天或更多。每天多为两班制16h,也有三班制24h的,生产小喇叭多?0%计算。现在常用的年时技术为250?16h/?90%=3600h?br /> 3.合理选材、合理确定配套设?br />    非标设备必须在保证质量要求、保证使用寿命的前提下,合理选用材料及配套设备的规格。但是部分企业过分追求高档次,比如在前处理工艺中,所有的设备、槽体、管道等全部采用不锈钢材质,事实上是没有必要的。脱脂及后水洗系统由于多显碱性,对黑色金属腐蚀作用较小,采用普通碳钢制造完全可以满足生产需要。另?槽体加强筋的使用规格差距很大,都缺乏计算数据。日本有关涂装公司的设计、选用的材料及规格就比较合理,使用效果很好?br /> 另外,某些大型配套设备,比如电泳槽的主循环泵、超滤器、纯水装置选择的容量也过大或不当。当电泳后的最后一道纯水洗,对高档产品是必要的,但作为汽车车架、车轮等部件其实用自来水水洗后也可以达到较好的涂装质量?br /> 4.合理布局、准确选定非标设备的尺?br />    涂装上线各工序的布局直接影响涂装线的造价、物流是否通常,方方面面的因素考虑得愈全面,非标设备的尺寸设计愈合理、准确,工程造价自然会愈合理?br /> 5.节约能源<br />    涂装工艺是根据涂料的性能要求来设计的,要节约能源必须从涂料的选择上着手。作为涂装工艺设计工程师,一定要熟悉并掌握各种涂料的性能要求,这也是做好涂装工艺设计的基础。但是目前在这一方面往往被严重忽?br /> 涂装工艺设备的重要?br />    涂装工艺设备的重要性在于它生产出来的产品能否达到产品的质量要求,这就要求涂装设备的前期设计做到全面安全,畅通,设备运行平稳设计的前期研究工作,主要设计包括工艺设计、非标准设备设计、输送系统设计以及电控、土建和公用设计等。而工艺设计是“龙头”,它贯穿整个涂装线的设计过程。不同的产品对涂层的标准要求是不一样的,如汽车与家电产品大不相同,就汽车而言,轿车与卡车不一样,而车身、车架、钢圈等对涂层的标准要求差距也很大。所以,要设计一条合理的涂装线,必须首先有一个合理的工艺设计。其他的设计均应按工艺要求进行?br /> 按照设计程序,应首先确定使用的涂装材料,方可进行工艺设计,但这一步骤往往都做不到。在车架及钢圈涂装工艺中的一些工序,如酸洗应改进所使用的材料,并设法逐步淘汰掉该工序?br /> 合理选择涂装材料、正确选定工艺温度及时间,即可降低能源<br /> <p> <br /> 技术支持:<br /> 罗先生:13528758928 </p> <p> <img src="http://lhjdsb.gzdxdl.cc/uploads/news/20180612050930.png" /> </p> </div> <div>上一?<a href="57.html">绘制喷涂设备工艺平面布置图的原则</a></div> <div>下一?<a href="55.html">自动喷涂设备的类型有哪几种?</a></div> <div id="about-tag"> <span>相关标签?/span> 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